Structured light 3d scanner for large parts
PolyScan™ surround 3D scanners are characterized by their ability to scan large objects (up to 6.500mm).
PolyScan™ is fully scalable. This allows us to customize the scanner for any particular need, as well as integrate it into any process.
Sariki is POLYRIX's official distributor for Spain and Portugal
Ideal automatic 3D scanning solution: POLYSCAN
- PolyScan XL is designed to measure parts up to 1.300mm, combining 12 cameras and 12 projectors to provide 210 effective scanning units. It is a perfect match for medium-to-large aerospace castings, or automotive sheet metal components. Complete inspection of parts this size is still completed in only 6 minutes. Surround design and simplicity of automation also means it can be easily integrated into a production line, while being 100% safe for human operators.
- PolyScan XL 8 is designed to measure parts up to 2.000 mm. This larger version of the XL design combines 16 cameras and 16 projectors to provide 376 effective scanning units.
- PolyScan XH is designed to measure part up to 6.500 mm, combining 2380 scanning units. It’s a versatile measurement system, well suited for automotive sheet metal components ranging from a door, to a full-length bodyside. System can have a hybrid scanning volume configuration: using only the center scanning units with smaller parts for a faster cycle time, or use all the scanning units for longer components.
SOFTWARE
Surround Scanning has been made possible by the tremendous amount of R&D Polyrix has put into software development since 2005. At the core of this process, the Polyscan Control Center (PCC) manages data acquisition from all scanning units, then generates the 3D models. Polyscan operation is made easy by the Automation Manager simple interface, or 3rd party software plug-ins (e.g. PolyWorks|Inspector Plug-in).
Benefits
SIMPLE
No need to program inspection trajectory, unlike CMM and robot scanning solutions
FAST
Data is quickly captured from every angle. No loss-time due to sensor movement.
SAFE
There are no risk of collision with an operator. No costly enclosure and safety systems are needed.
Related products and services
With this system you can use different softwares depending on your needs and uses. We will always advise you about the most appropriate complement for your company if you wish. Do not hesitate to ask us.
Applications
You can use PolyScan ™ scanners with large industrial parts.
Quality control
Compare your measurements with the nominal CAD of the part and create a 3D color mapping with the errors. The color mapping is superimposed on the part for a better visualization of the deviations.
Quick Check
Get a quick check, Go/No-Go, of your part in a matter of minutes
Analysis
Identify and find solutions to any structural and functional defect by modeling the system or product in a virtual environment
Reverse engineering
Perform reverse engineering from the obtained point cloud (free form geometry and surfaces) and transform it into a native CAD model
Custom solution
Our engineering department can customize and integrate the PolyScan™ scanner according to your requirements. Tell us what your challenge is and Sariki will advise you to identify which is the best solution for your specific case.
PROCESS INTEGRATION
Inspection project creation and automated processing
Data exchange with your company systems
Assistance with fixture design
PLM integration
CUSTOM SOLUTION
PolyScan™ surround design is fully scalable. Polyrix built its core software to handle an arbitrary number of scanning units placed at arbitrary (but then precisely calibrated) positions. This allows us to customize our scanner to any particular needs.
Whether you want to use the PolyScan for fully automated in-process inspection, or have a custom scanner configuration adapted to a particular shape, our team of experts will help you through the customization steps
TURNKEY PROJECT
If you are looking for a turnkey project you can trust on us. We work with you from the conception of the idea and definition of project conditions, prior acceptance, installation in your company, user training and technical assistance and support throughout the life of the project.
We accompany you throughout the life of the project: definition of the project, installation, training, programming, user support and technical assistance.
Technical specifications
| PolyScan Model | XM | XL6 | XL8 | XL10 | XH |
|---|---|---|---|---|---|
| Pillars | 6 (medium) | 6 (large) | 8 (large) | 10 (large) | +16 (huge) |
| Camera Number | 12 | 12 | 16 | 20 | +32 |
| Camera type | 12 Megapixels | ||||
| Projector Number | 12 | 12 | 16 | 20 | +32 |
| Projector type | Full HD - Color Laser/LED light source (long life) | ||||
| Dimensions (approximate) | 3m x 3m x 2m | 5.5m x 5.5m x 3.5m | 6.5m x 6.5m x 3.5m | 8.5m x 6.5m x 3.5m | - |
| Temperature | 5~35°C | ||||
| Humidity | 20~80% (non condensation) | ||||
| Scan time | 6-8 minutes | 6-8 minutes | 8-12 minutes | 10-15 minutes | 16-24+ minutes |
| Volumetric accuracy* | +/- 0.020mm | +/- 0.040mm | +/- 0.055mm | +/- 0.060mm | +/- 0.200mm |
| Max part size | 0.75m | 1.7m | 2m | 2.5m | +6.5m |
*Based on VDI/VDE 2634 part 2 third-party evaluation - ISO 17025 accredited laboratory – NIST Traceability